Superior Guardian 6x20 T44 Wash Plant, Unit #817

SN: #1036929

Carrier chassis

• Main frame constructed of wide flange structural steel beams
• Tridem axle with (12) 11x22.5 radial tires
  • complete air brake system
  • mudflaps on rear axle
• Travel lights with brake and directional signals
• Fifth wheel hitch
• (4) fixed, structural steel cribbing legs
• Common Grease points - 1-2 locations to grease entire plant

Superior Guardian 6203 Horizontal Vibrating Screen

• Supply and Installation for a 6x20 3 deck, all pertinent items and components including:
  • adjustable motor base, motor sheave, screen sheave, v-belts, drive guard
  • Screen and all pertinent items and components are supplied by Superior
• Price includes the following items:
  • 40 HP TEFC, 1200 RPM, 480 volt, 3 phase, 60 hz, screen drive motor
  • screen subframe
• Screen is installed to operate in the horizontal position
• Right hand drive

Superior 44" x 32' Twin Fine Material Washer

• Supply and Installation for a T44x32 FMW, all pertinent items and components
• 1/4" ASTM A36 Steel
• Outboard pillow block bearings
• Over-flow flume with adjustable weir
• Material discharge chute
• Tail end feed hopper and tub baffle
• Variable Speed
• 350 stph
• Urethane wear shoes
• Spiral type shaft, half pitch flighted for high capacity with adjustable mounts
• Weir water overflow downspout on each side of fine material washer
• Wings to be under 12' Wide

Price includes the following items:

• (2) 20 HP TEFC, 1800 RPM, 480 volt, 3 phase, 60 hz, motor(s)
• Horizontal drive to decrease transport height
• V-belt drive with guard
• Dodge shaft mount gear box

Screen discharge chutes

• Roll away chute
• Constructed of 1/4" Mild Steel with 1/4" AR liners
• Top deck chute discharges over the kingpin end of the chassis or onto middle deck
• cross conveyor, 25% Blending gates
• Middle deck chute discharges onto middle or bottom deck cross conveyor, 25% Blending gates
• Bottom deck chutes discharges onto bottom or "blends up" to middle deck cross conveyor, 25% blending gates
• AR liners on both sides of blending gates

Fines hopper

• 3/8" AR Construction
• Spray pipe on feed and discharge end of screen

Spray Bars

• (16) 1.5" Galvanized spray bars and elbows, brass nozzles
• Flexible rubber hosing from manifold to spray bars
• Manually adjustable spray bar for each spray bar, mounted below walkway

Water Manifold

• 8" bolt flange at ground level for fresh water hookup
• Fresh water feeds in from end
• Distributes water to: spray bars, slurry hopper, FMW wash back, and fines hopper
• Manual valves located under walkway
• Wye strainer bolted to fresh water inlet

Slurry Hopper - RB Scott style

• Hydraulically folds from transport to operating position
• Accepts feed from conveyor, lined for wear protection
• Spray bars mounted inside hopper, double row of spray holes with high flow nozzles
• Flat bottom section to encourage material to slurry

(2) 30" wide x 11' long reversing cross conveyors

• Structural steel channel main frame
• Mounted on rollers to manually move to discharge from either side of chassis
• Receive oversize material from respective middle and bottom decks
• Class II head end drive
• 7.5 HP motor, v-belt drive with drive guard
• Dodge shaft mount reducer
• Head pulley - 10" diameter drum, crown face, 3/8" diamond lagging
• Tail pulley - 10" diameter wing pulley
• Shafts - turned and polished
• Dodge bearings
• Manual screw take-ups
• Carry idlers - C5, 20 degrees trough, channel mount, spaced 26" OC
• Belting - 2 ply, 3/16" x 1/16" 220 PIW
• Belt splice - steel mechanical fasteners
• Primary belt scraper - Exterra® Belt Cleaner

Walkway

• 3/16" diamond tread plate along both sides and feed end of screen
• Includes toe board, and two-rail handrail, bolt on
• Walkway access on both sides of the chassis with steep angle stair access
• Drain holes

Hydraulic "lift-only" leveling jacks

• (4) 6" x 20" hydraulic cylinders
• (4) manual lever valves; (1) for each cylinder
• 13HP Honda Motor gasoline over hydraulic power unit, enclosed cabinet

Additional Plant Hydraulic Functions

• Hydraulic folding motor mount; (1) Manual lever (1) 2" x 12" Hydraulic Cylinder
• Hydraulic folding Slurry Hopper (1) Manual Lever (2) 2" x 16" Hydraulic cylinders

Overhead Safety tie off

• Safety tie off over plant for workers to tie off when working on screen
• Folds down for transport

Electrical control panel

• NEMA 4 enclosure and NEMA SQUARE D electrical components
• Wired to on-plant motors
  • (1) 40 HP screen drive motor
  • (2) 20 HP FMW drive motor with VFD (WEG variable frequency drive)
  • (2) 7.5 HP reversing cross conveyors
  • Amp guage on outside of panel
  • Hour meter inside panel
  • Warning horn and light
  • Labelled start/stop pushbuttons and E-stop pushbutton mounted on door of electrical panel
  • Mounted on skid frame with lifting eyes (mounted on ditch side of plant)
  • Power cables from motors to place panel 30' from plant, cable storage
  • Includes 2 extra #2 starters
  • Painted to match plant

Electrical

• Required power is 480 v/ 3 ph / 60 hz
• Control panel and wiring are included

Guarding

• Price includes standard guarding
• Customer is responsible to have guarding inspected

Paint  

• (1) coat primer; (1) finish coat enamel available in Superior Color Scheme

Owner's manual

• (1) copy included for operation and maintenance

Options Included in Price:

• Upgrade from standard 11” cross conveyors to 12’-6”
• Upgrade from hyd leveling to hyd run on Jacks
• Upgrade to hydraulic actuated roll away chute
• Add return jet to tub of the FMW
• Add extra water valve and piping nipple that is directed downwards placed next to the drain plug of the manifold
• Add Overhead safety tie off to the rear of the walkway
• Add Vulcanizing for all (2) Belts